Energy Recovery in Minnesota Commercial and Institutional Buildings: Expectations and Performance

Josh Quinnell, Ph.D., Dave Bohac, P.E. — Apr 2017


Read the full research summary


Introduction
Energy recovery ventilation systems exchange energy between the outgoing exhaust air and the incoming outdoor (ventilation) air to reduce heating and cooling energy while meeting ventilation requirements. When operating according to design, it is possible for ERVs to use 10 to 100 times less energy than conventional heating and cooling systems, resulting in up to 80% energy savings on ventilation loads.


ERV-diagram.png

 
Despite their substantial energy efficiency potential, studies on as-operated energy recovery units are few and expectations have been tempered by real world observations — there is anecdotal evidence suggesting that as-operated performance of ERVs may not live up to expectations.

This project characterized ERVs in Minnesota commercial and institutional buildings, studied a representative sample ERVs in detail, and characterized improved ERV performance.

Results

Characterization
The research team analyzed data on 402 ERVs from 134 different buildings to understand basic system demographics. The analysis showed that the majority of buildings with ERVs also have multiple air handling systems, multiple energy recovery systems, and several ERVs of the same type. However, only a fraction of ventilation air is typically served by energy recovery, particularly in institutional buildings. 

ERVs in Minnesota are most commonly found in institutional buildings, often K-12 schools, as well as a variety of commercial building types with high ventilation loads. In both commercial and industrial buildings, the importance of large units to state-wide savings is striking — the top 25% of units are responsible for conditioning over 13 times the amount of ventilation air as the bottom quarter of units. 

Energy Savings from Recommissioning
The research team selected nine ERVs for recommissioning, resulting in total savings of $17,168, or an increase in energy recovery of 42%. 

With respect to energy savings and outside air temperature, at a bare minimum, an ERV should be activated between 0ᵒF and 45ᵒF in order to realize between 60% and 80% of potential savings, and also above 80ᵒF to achieve peak cooling load reduction.

Issues in ERV Systems 
The project team identified and documented 75 different issues among the nine ERVs in the study. While the types of issues and their impact varied widely, they can be sorted into 11 different categories, as shown in the figure below. 

ERV-graph.png

About one third of the issues had major energy impacts, one third had only minor energy impacts, and about one third had no energy impact beyond diminishing the perception and expectations of ERVs. The energy and cost penalties of the encountered issues are summarized in the table below.
 

  Heating Penalty Heating Cost Penalty Cooling Penalty Cooling Cost Penalty
   therms/yr  $/yr  kWh/yr  $/yr
Min 16 13 52 6
Max 4,721 3,857 5,213 584
Average 1,388 1,134 1,498 168
Median 698 571 813 91
Sum 27,756 22,676 23,963 2,684
 


Recommendations

Commissioning New Systems
The persistence of dysfunctional ERVs as part of normal operations indicates a need for system installations to be validated immediately. Fifty percent of the found savings discovered would have been identified during a robust initial commissioning process.

Improving Existing Systems
ERV problems often go unnoticed because there are usually no obvious operational implications. The majority of energy penalties that were found as a part of this project can be discovered and avoided staff are able to 1) identify when an ERV should be running and 2) assess whether an ERV is running. This does not necessarily require a full recommissioning effort, but dedicated recommissioning may be needed to achieve additional savings opportunities.

Increasing Understanding of ERV Operation
Mistakes relating to part failures, operator overrides, and installation account for 75% of the lost energy recovery, and are largely due to unfamiliarity among operations staff and controls technicians and the absence of system feedback from poorly functioning ERVs. Fortunately, these mistakes can be easily corrected by commissioning new units to ensure that they function properly from the start, and through better training and clear communication among design engineers, contractors, commissioning agents, and building owners. 


This project supported in part by a grant from the Minnesota Department of Commerce, Division of Energy Resources through the Conservation Applied Research and Development (CARD) program. And with co-funding by CEE in support of its nonprofit mission to advance research, knowledge dissemination, and program design in the field of energy efficiency.

Project Info

Timeline:
2014-2017

Objectives
  • Identify the common causes of ERV underperformance
  • Monitor and correct problems diminishing ERV performance in commercial and institutional buildings
  • Disseminate results to impact studied ERVs and future ERV implementations in Minnesota buildings
Utility Implementation
Develop protocols that can be used by utility CIP recommissioning program providers to ensure that the full energy savings potential of ERVs is achieved. The commissioning guide will enable utilities with energy recovery ventilator incentive programs to achieve the specified efficiency of installed systems.

Scope
Ten energy recovery systems in commercial and institutional buildings exhibiting commonly encountered problems will be monitored for one year, resulting in recommendations to improve performance.

Non-Energy impacts
Correct operation of energy recovery systems are important for maintaining indoor air quality. 
 

CEE Contact

Josh Quinnell

Resources
FINAL REPORT

RESEARCH SUMMARY

Quick Guide to Validate Air-to-Air Exhaust Energy Recovery (PDF)

WEBINAR: The Ons & Offs of Energy Recovery Ventilation Effectiveness